Advances in NanoTechnology

In developed nations nanotechnology is being promoted as the latest advance in manufacturing. It involves dealing with materials which are microscopically small. It uses the exceptional nature of this material to make coatings for Nanotechnology Applications. It is used in a wide assortment of applications dependent on effects and the functionalities, which includes robotics engineering, process technology, medicine and biotechnology amongst others. It enhances the object’s performance and acts as a protection.  It’s only using the energy nano sized particles assuring superior excellent performance and durability of items.

The clothing business is beginning to feel the repercussions of nanotech coating of fabrics. The use of industrial ovens from attaining this can’t ever be more exaggerated as more industries attempt to produce alternatives that may assist them in saving production expenses. The coatings industry employs a appreciable quantity of nonpetrochemical feedstocks, like additives and pigments, which are influenced by crude petroleum and gasoline expenses.

Nanoparticles provide an effective and dependable process utilizing separation clinics to eliminate metal contamination from waste water. These nanoparticles possess the ability to integrate several functionalities. Separation membranes together with structure in the nanoscale can be utilized in reduced cost methods to create potable water.  After the epoxy is cured, it’s possible to can eliminate it.

Deposition technologies is inexpensive, however it’s restricted by the selections of metals which could be utilized in the procedure causing a fairly restrictive product line with few alternatives. To describe this particular technology it needs to be said that it’s a technology that might be biological or artificial but also able to operate at about level that is microscopic. This technology may radically alter the manufacturing processes of products, and may allow it to become a great deal easier to build products to withstand in extreme environments.

Functionally protective coatings are used to restore and enhance a product’s surface state . The resultant products may have to be cost competitive with the appropriate mass manufactured goods. Coatings are one of the biggest benefactors  of nanotechnology. There are various coatings and paints that have been using some type of nano technology for many years. By applying protective coatings you are in a position to guard your surfaces from harsh cleaners, water, environmental pollutants in addition to weathering and corrosion.

A coating would allow vehicles to boost their speed or range if reducing fuel expenses. It is known as a Ceramic Coating ( or even Nano-Ceramic Coating), and it can add significant value to your vehicle or truck. A Ceramic Coating makes a semi-permanent or permanent bond using an automobile’s paint, meaning it does not require program that is repeated every month or two and does not wash off or break down. It’s important that you understand what a Ceramic Coating doesn’t do. It is essential to take note that a Ceramic Coating isn’t a replacement for much more serious scrape or chip security ( including Paint Protection Film, also called Car Bra), nor does this remove the need to clean your automobile at a appropriate style to be able to prevent swirl marks. Because of this, if you prefer to get a excellent Ceramic Coating implemented, you are going to be adding value to your car.

Metal components demand several lubricants to guarantee function and reduced wear and tear. It’s a coat that could be sprayed, rolled or brushed onto virtually every surface or included in oils. Coating is a result of nanotechnology. Non enhanced lubricants can save wear and tear on metal components and increase operating hours and reduce service requirements. Nano Lubricants play an important role in day to day life. They are fluids to reduce friction. A lubricant must not offer a way of decreasing friction between surfaces however additionally maintain cleanliness and help out with the struggle to lower damage. As a consequence, friction reduces 100-fold. Typically the lubricant-to-surface friction is less than friction in a system with no lubrication.

The form of nanoparticles utilized yet another parameter to take into account in the context of designing nanoparticle-based lubricants. Surfaces, generally, have asperities, that decrease the topic of contact and so, minimizing area can diminish friction. Parts have to be polished to reach the possible surface to have the ability to decrease friction. This material would be minute and can not be seen with naked eye. Any substance used to lessen friction within this manner is really a lubricant.

In the world today, nanotechnology can be used in everything from makeup to paint, or steel and maybe even toothpaste. Currently it is centered on the formation of several different variants of nanoparticles.

Nanotechnology Applications The Newest Frontier

Nanotechnology is fast gaining ground. It is going to have deep impact on the on the army and the manner weaponry is going to be utilized. It improves the object’s operation and functions as a defense. Nanotechnology is currently using the energy nano particles ensuring superior performance and endurance of objects. Nowadays nanotechnology appears to be the newest frontier in science .

Though many of the most famous nano coating applications are associated with electronics, there are a number of additional uses also.

Recently, researchers are still experimenting to obtain a specific cure for AIDS utilizing nanotech. Their study resulted in anti-aging breakthoughs which have been significant and exciting. Standards development has become an international effort. Although sunscreens comprising nanoparticles are regarded as secure there are several concerns about their consequences on our physique. You see, the vast majority of people extrapolate to forecast the future and take a look at the progress which has been produced.

You’ve got nanotechnology companies everywhere nowadays. Manufacturers will need to understand whether their processes permit nanotubes to develop into airborne, and if that is really what safety equipment is needed to safeguard workers.

The most frequent polymers utilized in industrial coatings are polyurethane, epoxy and dampness cure urethane. To start with, it’s pretty difficult to distinguish between the significance of nano-coatings and paint. Coating is a consequence of nanotechnology. There are plenty of paints and coatings that have been using some type of nanotechnology for a number of years.

Nanotechnology applications may improve the aircraft experience and boost the security and complete functionality. Nanotechnology’s very first huge aerospace application could be in paint.  The methodology can be used for distinct services besides enhancing the visual appeal and life expectancy of distinct materials. And other situations the true coating structure is nano. For instance, nano particles may be used in coatings that reinforce and therefore utilized to enhance strength. Most failures in the operation of surface coatings can result from bad surface preparation.

Before taking a look at specific applications, it’s important to understand a few of the advantages of applying a nano coating can provide. It recognizes the capacity for unique substrates from one project to another.

Consequently, if there are a few problems that are not yet been resolved, all we need to do is to have a good look at nature, and we’ll definitely locate a solution. On similar lines, scientists want to create devices that may attract fog and collect the water droplets to become clean drinking water. The military must put money into nanotechnology research so as to capitalize on these developments. It is difficult to comprehend how society will be impacted by a particular technology without some degree of interaction for a time period.

The challenges of Nano Manufacturing

Nano Manufacturing is “the commercially scalable and economically sustainable mass production of nanoscale materials and devices.”

By constructing an item atom by atom or molecule by molecule, molecular manufacturing, also called molecular nanotechnology, can create new materials with improved performance over existing materials. For example, a plane strut must be very powerful, but also lightweight. A molecular fabricator could build the strut atom by atom out of carbon, making a lightweight material that’s stronger than a diamond. Nano manufacturing leads to the creation of products that are new and improved materials. Such nano materials may be stronger, lighter, more lasting, water-repellent, anti-reflective, self-cleaning, UV or infrared-immune, antifog, antimicrobial, electrically conductive, or scratch-resistant.

There are just two basic strategies to nanomanufacturing, either top down or bottom-up.

Top-down manufacturing reduces larger materials to the nanoscale, like whittling a block of wood. This approach requires larger amounts of materials and inevitably leads to wastage. Bottom-up manufacturing involves building material up from the molecular level to create larger objects for example using molecules laid down uniformly to product a film or coating.

Nano manufacturing could be seen as molecular assembly similar to traditional assembly lines but scaled to nano-scale. The notion of ‘self assembly’ becomes relevant in this circumstance with respect to ‘self-repeating’ nanomachines, i.e. machines that self-assemble themselves. The other way to do bottom up nanotechnology is molecular assembly. The bottom-up strategy to production creates products by building them up from atomic and molecular-scale components, which may be time-consuming. Scientists are researching the concept of creating certain molecular-scale parts together that will spontaneously “self-gather” from the bottom up into ordered structures.

The challenge in nanoparticle synthesis is that it requires a lot of skill and expertise on the part of the chemist to control the size and shape of molecules in the way they are formed to produce quality particles so there is a long way from nanoparticle production to nanomanufacturing of complex structures or nano-devices.

One industry where nanoscale production technologies are employed on a large scale is the semiconductor industry where apparatus structures have become as little as 20-30 nanometers. Nanoscale electronics will lead to computers that are faster, more powerful, and more energy efficient and to the potential to exponentially increase information storage capacity. This because a limiting factor in speed of microprocessors is the time to transmit instructions which can be significantly increased by reducing the distance of transmission. Thus much of the improved processing speed improvement in successive generations of chips come from size reducing.

Nanoscientists are still dealing with the very fundamental problems such as having the capability to command the synthesis of nanoparticles. With our practical abilities today, the most advanced bottom up nanotechnologies are a combination of chemical synthesis and self-assembly. But they already allow us to perform atomically precise manufacturing on a small scale and this will definitely bring about significantly improved compounds, a lot more efficient production processes and totally new medical procedures.

NanoMech To Develop Next- Generation Combat Uniforms

NanoMech announced it has won a contract to develop and evaluate the next generation U.S. Army protective equipment. If the patented nGuard nanotechnology coating can be successfully implemented then the new technology could be used for next generation Army Combat Uniform (ACU).

This multifunctional nanoengineered substance will deliver significant improvements to ACU textiles including quite advanced vector protection to guard (or safeguard) soldiers against vector-borne diseases like malaria, zika, etc. and anti-attractant against other infected arthropod species insects while keeping low toxicity and increased safety for the soldier. Through innovative substance science progress, the new generation battle uniforms will resist a broad range of flash flame and thermal threats while lightning the auxiliary load carried by the soldier, improving wearable comfort, and increasing cloth durability and breathability abilities. In addition to passive fire protection, nGuard® has exceptional antimicrobial activity to enhance resistance of soldiers against infectious bacteria /microbes and inhibiting human odor -causing bacteria to resist distraction, odour, and natural attractant for mosquitoes.

NGuard® is a cost effective protective additive and finish for a broad variety of textile fabricscotton, nylon, polyester, and combinations that are artificial. In particular, nGuard® is highly adaptive for materials and various modern cloths. NanoMech has created an original nano-engineered composite operational delivery system that combines proven metal-mineral complexes that are environment-friendly. This composite delivery vehicle supplies high effectiveness for antimicrobial, vector protection, and fire-resistant functionalities. Various use special chemistries of nGuard® platform are engineered using exceptional convergent construction procedures. NGuard® is a tested and durable product that can endure many wash cycles to continue offering high-performance.

NanoMech Wins Highly Competitive Department of Energy Grant

NanoMech Inc. has been chosen for an award from the Department of Energy to develop a nano-manufactured drop-in lubricant technology to drastically reduce friction in engine components, in order to help save billions of dollars annually in fuel and maintenance costs.

Friction is one of the important reasons for failure of systems and essential engineering parts used in aerospace, military, and industrial applications. The annual price of friction and wear – material losses and associated energy is estimated to be over $700 billion — 5% to 7% of the United States’ $ 14 trillion gross national product.

NanoMech has devised a proprietary bio-inspired nano-engineered solution using a design procedure with ground-breaking chemistry to produce innovative lubrication under almost all operating conditions including extreme situations.

The nGlide® additive technology invention, in field tests for another use sector, has shown unprecedented developments in performance of grease lubricants by just as much as 1000% that can also safely prolong the life of the Earth’s hydrocarbon supply chain while making machines operate considerably better and longer.

Mr. Neil Canter, the Editor of Tribology and Lubrication Technology Magazine, said of NanoMech’s advanced nGlide® technology, “their mixture of solid lubricant nano-particles with environmentally friendly organic additives supplies an unique set of properties that are not matched by any additive commercially available today.”

“We are honored to receive this acknowledgement and move forward our breakthrough technology, with unprecedented capability, that may raise machine and vehicle operation by enhancing durability and the life of components, while solving the world-wide demand to save fossil fuels.”


Springdale Manufacturer Wants Nano on Big Stage

Big things are happening at NanoMech Inc.

The Springdale-based nanotechnology manufacturer officially has started a national investment around directed at increasing about $5 million, and soon will announce an expansion that includes a brand new, $1.3 million building adjacent to its current facility. After this fall — the Springdale Chamber of Commerce will orchestrate a groundbreaking ceremony for the new construction — that will feature a roughly 70-30 split of corporate and mill headquarters area.

The construction is anticipated to be finished over three to five months, and will alleviate overcrowding of both workers and equipment at NanoMech’s present 8,000-SF manufacturing space. “Every inch has been consumed,” CEO Jim Phillips said during a recent excursion. Phillips also said the new facility will “be largely because of the creation of nGlide and TriboTuff.”A package of lubricants designed to decrease friction and enhance durability and functionality, nGlide contains products such as nTribo and TriboTuff. While nTribo is an additive for motor oil that later this season NanoMech hopes to start marketing TriboTuff is added to dirt.”It is almost like finding an oil area in Arkansas,” Phillips said. “This changes everything. If I choose the oil and I extend the life of it 10 decades or 100 years, I’ve just re-invented the petroleum,” adding, Ajay Malshe, NanoMech’s founder, executive vice president and chief technology officer.

“Together with the science to the good of humankind is the last game.”Immediate PlansBut it has to wait for the building of its new centre, before NanoMech can ramp up its production of its stage products. In addition to this new building, a water feature will be added to provide the 2 facilities more of a “campus” feel, Phillips explained.

Phillips and Malshe said that amount could grow to 100, although the business currently employs 25. NanoMech is anticipating increased demand for its products, and has added a night shift.”Now we could walk to AutoZone, and every lubricant there up, we could enhance,” Phillips explained. “Every single one we could improve drastically.” Phillips declined to give specific figures for the privately held firm, but said NanoMech continues to record “revenues in the millions.”

Those earnings are bolstered by the success of products a coating, such as TuffTek with software for a variety of cutting tools and wear parts. Moving with products like those in the package that is nGlide to the grease and oil industryopens a market that is considerably bigger.”That might be a $50 billion market, cutting gear. This is kind of immeasurable,” Phillips said of oil and grease.

Thus the need for the federal investment round, which is NanoMech’s second in the past 18 months. “That money went into both research and development, and production, and that’s where it’s supposed to go,” Phillips said. “The next round is going into marketing and sales — production projects and sales and marketing endeavors.”

About NanoMech

NanoMech Inc was founded in 2002 and generates advanced engineering materials through patent and patent-pending nano-inspired and nano-manufactured merchandise development. NanoMech is a pioneer in applying breakthrough nano-engineered innovations to areas of national interest such as machining and production, lubrication and vitality, and military applications. NanoMech brings thoughts from creation to execution, commercializing nanomanufactured products .

Nanomech and Cameron Announce Breakthrough in Lubrication Science

Springdale nano-engineering firm NanoMech declared a partnership to provide its TriboTuff lubricant to flow and valve gear maker Cameron.

Cameron, headquartered in Houston with a significant operation in Little Rock, supplies improved mechanical valves which are an integral element to the hydrocarbon supply chain for gasoline and petroleum. The deal to use the latest nano merchandise of NanoMech will result in 10 to 20 new high-paying occupations with more to come, at the Springdale facility of NanoMech, company officials said.

TriboTuff is an effect of the patented nGlide technology platform, developed by NanoMech creator and University of Arkansas researcher Ahay Malshe of NanoMech. It’s designed to enhance the operation of friction bearing vehicles and machines while reducing the quantity of fossil fuel used.

NanoMech chairman and CEO Jim Phillips said in a news release the partnership with Cameron has helped “quickly forwards our nGlide initiation into the biggest industry on the planet.”

Is nanotechnology safe?

Industrial processes that use the skill to work with materials at the molecular and supramolecular levels have been developed by nanotechnologists. They will have exceptional physical and chemical properties, and are promising to drive another industrial revolution, with an apparently limitless variety of uses, from biomedical imaging, drug delivery and therapeutics, to stuff manufacturing, optics, electronics, energy generation and quantum calculation. Nevertheless, the exceptional physicochemical properties of substances also mean they may have unique bioavailabilities and other features which make them potentially hazardous to people.

While the industrial uses of nanoparticles are growing daily, less attention was paid to potential external effects and work-related health and safety (OHS) concerns in workplaces producing and using these particles, or to factors of potential health effects locally at large. There’s an urgent must handle these problems — already many consumer products include substances (eg, makeup, sunscreens, paints and fabrics), and a lot more are in development.

There are significant challenges in discovering the potential human health effects of nanoparticles. Discovering the distribution of nanoparticles within the body presents a challenge for toxicologists, as their size makes visual detection hard, and their chemical makeup may be similar to ubiquitous substances in the body (eg, elemental carbon), that might negate using conventional chemical detection systems.

These properties present many challenges to regulatory agencies in undertaking risk assessment and risk management of nanoparticles and to the medical community. There happen to be several seminal reports commissioned by authorities to summarize the essential environmental and OHS problems that must be addressed in the near future. They urged that differences in the data should be filled in immediately, where vulnerabilities happen to be happening to enable risk assessments to be conducted, starting with work-related scenarios. Nevertheless, some 2 years after, several knowledge gaps remain. Nanotechnology specialists in the US now are actually claiming that, to protect the significant investment in nanotechnologies, 10% of the NNI funding (ie, US$100 million) should be spent on safety and health problems.

Presently, community hazard related to engineered stuff is presumed to be comparatively low, because environmental release and broadscale industrial production have yet to occur. However, as production of nanomaterials expands, the potential for human exposure and adverse health effects can be likely to improve. It’s therefore imperative that appropriate regulatory regimens be set in place as soon as possible to provide acceptable protection for workers and the community. Certainly one of the risks associated with introducing new technologies, while health and safety knowledge differences remain, is a lack of faith in government regulatory systems and the possible triggering of a community backlash. Such opposition to technological innovation has been clear in other sectors (eg, with genetically modified organisms) and could end up being economically devastating for fledgling nanotechnology businesses.

As with any new technology, the security of nanotechnology is always being examined. There’s been some as yet unresolved discussion lately about the possible toxicity of a particular kind of carbon nanotubes (CNTs) — which continues to be related to tissue damage in animal studies. On the other hand, most available data suggest that there’s nothing distinctively noxious about nanoparticles as a category of substances.

The truth is engineered nanoparticles are much less hazardous insecticides used on family pets, than home cleaning products, and over the counter dandruff treatments. Surely, the nanoparticles used as drug carriers for chemotherapeutics are not as hazardous in relation to the drugs they take and are made to take drugs to tumors without damaging organs and tissue that was healthy.

Whether real or perceived, the possible health hazards related to use and the production of fabrics must be carefully examined in order to realize the important advantages that nanotechnology offers society, for example cancer research, diagnostics, and treatment and to improve our comprehension of the area of science.

NanoMech Invited to Participate in the Obama Administration’s Materials Genome Initiative Event

James M. Phillips, Chairman and Chief Executive Officer and Dr. Ajay Malshe, Chief Technology Officer of Arkansas-based NanoMech Inc. were Encouraged to participate in the inaugural Materials Genome Initiative Occasion held in Washington, DC on May 14, 2012.

The Materials Genome Initiative is part of President Obama’s aim to decrease the price by 50% and the time of producing new substances in industries such as Energy, Aerospace, Transportation, Body Armor, and Smart Manufacturing, and also to create new businesses and jobs. NanoMech is a leading designer and producer of coating application methods for the heavy production, defense, energy, and automotive industries, additives, and nanoparticle coatings. NanoMech’s products comprise TuffTek®, nGlide®, and nGuard®. Dr. Cyrus Wadia, Office of Science and Technology Policy Assistant Director for Clean Energy and Materials Research and Development stated, “We were delighted that NanoMech and their CEO Jim Phillips and CTO Ajay Malshe could be with us for this announcement and participate in our breakout strategy meetings.” Ten Federal agencies that participate in the National Nanotechnology Initiative unveiled a new “signature initiative” to stimulate the development of models, simulation tools, and databases that will allow the prediction of particular characteristics of nanoscale materials.

About OSTP Congress

They established the Office of Science and Technology Policy in 1976 with a broad mandate to advise the President and others within the Executive Office of the President about the effects of science and technology on national and international affairs.

The 1976 Act also authorizes OSTP to lead interagency efforts to develop and implement sound science and technology policies and budgets, and also also to work together with other nations toward this conclusion, the science and higher education communities, and the private sector, local and state governments.

Around NanoMech Inc

NanoMech Inc is a technology company based in Fayetteville, AR, together with manufacturing facilities and labs in Springdale, Arkansas, is a leading designer and producer of advanced application-specific nanoparticle additives, nanoparticle-based coatings and coating deposition systems. NanoMech is bringing these technologies to the international marketplace through its TuffTek®, nGlide®, and nGuard® solutions.

The company was recently recognized for “Excellence in Innovation” from the U.S. Department of Commerce. NanoMech’s technologies have been acknowledged by the editors of R&D Magazine in their collection of the 25 best micro- and nanotechnologies of 2006, and also company is a recipient of the Frost & Sullivan award. NanoMech, which began operation is becoming a world leader in nanomanufacturing innovations and product development with a strong emphasis on technical technology scalable for effective mass production of high performance operational products. A lot of patents and patents pending nanomanufacturing and cover the suite of nanotechnologies of NanoMech processes. The core competencies of NanoMech include nanoparticle-based additives and coatings, coating deposition processes and systems, and nanomaterials incorporated products and investigations.

Working closely with centres of excellence and universities, particularly the University of Arkansas, key industry partners and government agencies, NanoMech is already bringing products to market with very significant economic and performance benefits in metal cutting, lubrication, and anti inflammatory solutions.

Jim Phillips testifies at the Hearing for American Manufacturing

Excerpt from Jim Phillips Presentation to the US Hearing for American Manufacturing

While these states that were competitive lost out. Given the monopolistic attempts of China alone to control all the world’s dwindling resources, the U.S. is now at a great danger in not having stuff and rare earth metals that are core to our most important manufactured goods that are essential to our daily lives. Nanoscale engineering is our greatest expectation in providing a means to do more with less in sustainable and astounding methods to keep America secure and the world leader in technology, commerce and defense.

Paradoxically, despite a continuing downturn and unemployment hovering around 8.6 percent, U.S. makers confront a major deficit. A recent study by the Manufacturing Institute and Deloitte found that 5 percent of production jobs remain unfilled just because individuals with the appropriate abilities are unavailable. That translates to 600,000 accessible U.S. occupations.

Not only are services and production interdependent, they can be distributed worldwide. Many goods aren’t any longer designed, made and sold within one state, now. The actions needed to bring an item from concept to consumption are typically performed in different states.

Many producers consider that international competition has made them more productive, more powerful and competitive. Increases in production and productivity, nevertheless, aren’t translating into economic increases that are more wide-ranging.

Also, many U.S. states and localities do too little to bring manufacturing facilities, enforcing complex and time consuming processes on top of national rules to website and construct production facilities. The letting procedure for a manufacturing facility in America might take months, or even years, whereas in some states, the time needed is only less or several weeks.

Many Americans take into consideration making when it comes to merchandise manufacture—humming factories for the transformation of substances into products that are new, essentially bending metal” in operations which are readily sent elsewhere. Nevertheless, now that is making is part of a considerably more sophisticated, high value added and closely integrated world-wide internet.

Consider, by way of example, merchandise platforms are ’sed by NanoMech. We’re developing cutting edge technology that can save billions of dollars across several sectors while drastically raising functionality, and thus, enable more efficient industrial processes. Included in these are:

Lubricant Additives: We’ve developed state-of-the-art nano-lubricant additives that drastically reduce friction in machines to the stage of near zero, and hence deliver energy savings that were outstanding. This work supports multiple industrial sectors including wind turbines, complex machining, gasoline and petroleum transport, heavy machines, transportation, and others.
It improves productivity although it’s not an option for machining hardened steels. By means of this initiation, the firm in addition has developed tactical understand how in ultra quick coating of nanoparticles for various applications like machining, wear resistant surfaces, and anti-corrosion.

Manufacturing for Security and Sustainable Products: NanoMech has developed additives for polymers, material, and wood-polymer complexes for providing security and sustainability. For instance, NanoMech is supplying an antimicrobial coating for use in the food industries along with for armour vests for defense systems.

Metal Nanopowders: Alloys are a strategic commodity for America. Nanoparticles of metals enable us to provide “more worth for less use.” We’ve got the skill to generate big amounts of metal nanopowders including rare earths for example lithium, silver, nickel, and copper -indium alloy, aluminum, selenium and others. These substances are strategic and vital for multiple U.S. sectors including energy, aerospace propulsion, electronic equipment, and agriculture.

A comprehensive collection of government polices both national and foreign have significant impacts on the creation and initiation process, from research funding to market accessibility to taxes. At Present, U.S. policies aren’t aligned with the total life cycle view of invention that contains creation at scale.

Business models and the policies, plans, strategies that worked in the past are not adequate to ensure America’s future in the nano and digital age. Business, authorities, labour and academic leaders must rethink and retool the country’s company surroundings address several shortcomings and to capture appearing chances. The leveling effects of globalization are reducing the lost price advantages offered in markets that are emerging and possibly opening the door to increased making in America.

Read Full Testimony

Tufftek Coatings to the Rescue

The use of increasingly hard substances in new products in multiple industries is driving a powerful dependence on the development of higher performance cutting tools that can economically machine these. Among the toughest metals on the planet and used for everything from drill bits to touch screens is Tungsten. Much of the increased demand is coming from China, which only happens to hold the world’s largest reservations. Mineral resources are being hoarded by the state as it makes more of its precision tools using the metal and reducing exports.

Cutting Tool Coatings

As the hardest known substance, diamond has many exceptional physical properties which make it a perfect material for cutting tool coating applications. Diamonds have exceptionally high thermal conductivity which removes damaging heat in the cutting edge and are incredibly abrasion resistant. The second hardest material, cubic boron nitride (CBN), is seen as the best coating alternative. CBN provides excellent thermal stability, high abrasive wear resistance, and also can be used for cutting ferrous alloys. Yet in days gone by it’s always demonstrated a challenge to master CBN coatings. An Arkansas company, NanoMech, has managed to use nanotechnology to create a patented CBN coating called Tufftek that will be synthesized using a proprietary procedure and is anticipated to displace traditional vapor deposition procedures. The coating application has a tough stage and a soft period, both of which join to form a nodular feel which mimics that of a lotus leaf.

About Tufftek

TuffTek is a nanocomposite coating that’s applied to carbide inserts and tools enabling these tools to cut more efficiently and last longer than superior cutting tools on the market today. TuffTek coated tools can enhance tool life more or 300% compared to conventional coatings. The blend of exceptional wear resistance and great toughness makes TuffTek coated tools a better tool than any other currently on the market. TuffTek coated cutting tools can reach wear life beyond conventionally coated tools and may even approach the wear life offered by polycrystalline cubic boron nitride (PCBN) streamlined tools.

Benefits of TuffTek

Since CBN has proven to be extremely hard to reliably deposit using conventional techniques like physical vapor deposition and chemical vapor deposition. NanoMech’s patented and patent-pending coating procedures distinctively solve the difficulties connected with creating CBN based coatings. Over 100 million gallons of cutting fluid are used annually in the US alone, all of which must be disposed of as waste. This amount can be possibly reduced by Tufftek. The application of Tufftek coating will not need sharpening which not only reduces costs but also removes disposal and the use of chemical substances.

About NanoMech

Arkansas based NanoMech was founded in 2002 by the business’s Chief Technology Officer Dr. Ajay Malshe based on a coating technology initiated by Dr. Malshe and exclusively licensed from the University of Arkansas. In 2008, Mr. James M. Phillips joined as Chairman, and gathered a Board of Directors including Christopher Galvin, former Chairman and CEO of Motorola. An investment round followed soon afterwards to finance the multiple award winning TuffTek® NanoSpray coatings which deposit ultra-tough particles onto surfaces of cutting tools and are promised to function as world’s most outstanding coatings for such uses. NanoMech has a 9000 sq. ft. production facility and an 8000 sq. ft. R&D facility, both found in Arkansas.

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Obama Rolls Out High-Tech Initiative

President Obama seen with a university research center in Pittsburgh on Friday to announce a new partnership between the government, industries and colleges that are leading to speed the movement of technological advances to commercial users. The trip was the newest of the frequent journeys to battleground states to flaunt management efforts to create endeavors.

After touring the National Robotics Engineering Center at Carnegie Mellon University, a high technology centre adjacent to a rusted factory symbolic of the region’s industrial past, Mr. Obama said federal agencies would invest more than $500 million to seed the initiative. Of that, $70 million is to go like one he saw at the center made by a business started by a Carnegie Mellon professor to endeavors.

“We have found an all-hands-on-deck attempt between our funniest academic minds, a number of our boldest business leaders and also our most dedicated community servants out of technology and science agencies, with one large goal, and that’s actually a renaissance of American manufacturing,” Mr. Obama said in comments about approximately 150 people, including the enterprise’s co-chairmen, ” Andrew N. Liveris, the chief executive of the Dow Chemical Company, also Susan Hockfield, president of the Massachusetts Institute of Technology.

Administration officials said that the initiative could be overseen by national agencies already busy in public-private partnerships, like the Department of Energy, also might rely on both the existing federal financing and money that Mr. Obama has requested from Congress. The new amount, however, reveals a little fraction of what the government already spends on research and innovation, and that has led to a number of the mass market services and products Mr. Obama mentioned here, like the Internet, cellphones and GPS navigation devices.

EPA Website Features Innovative Environmental Technology

Green innovations are catching on. A cutting tool coating that mimics the surface of a lotus leaf to provide effective lubrication without the use of environmentally unfriendly cutting fluids has recently entered the marketplace. A newly developed microbial fuel cell generates electricity from organics in wastewater, creating power and cleaner water at the same time. In addition, a new scrubbing technology is helping the semiconductor industry reduce toxic air emissions.
Green innovations are catching on. An cutting tool coating which mimics a leaf’s top to give lubrication that was effective without the use of cutting fluids that were environmentally friendly has entered the marketplace. A newly developed microbial fuel cell generates power from organics in waste water, creating cleaner and power water. Moreover, a new scrubbing tech is helping the semiconductor industry reduce toxic air emissions.The connection between these three examples–and numerous others–would be that they likely wouldn’t have made it past the concept phase had it wasn’t around for seed money provided by the Environmental Protection Agency’s Small Business Innovation Research (SBIR) Program.Eleven government bureaus have SBIR programs, all which focuses on the mission of the particular agency. EPA’s SBIR program, of course, supports promising “green” concepts. The Agency awards capital totaling approximately $5 million dollars annually to small organizations taking care of attracting publication solutions and technologies to the market place that would benefit EPA’s mission to protect human health and the environment.SBIR can be just a two-phase program. So that companies will establish the feasibility of these research at Phase I, amounts up to $ 80,000 are granted. Projects that garner Stage II awards are encouraged with the prospect of yet another $ 70,000 for its commercialization of technologies and services, with a base amount of $ 300,000. “Phase I will be evidence of concept whilst Phase II is focused on development and commercialization,” April Richards, Acting Program Manager of EPA’s SBIR program explains.EPA partners with the National Science Foundation (NSF) SBIR program. The EPA-NSF venture “leverages our smaller funding and influences another, larger bureau with more funds available to finance additional top quality environmental engineering,” says Richards. Sharing outreach actions and supporting assuring businesses to apply to the sources
has helped the Agency view more emerging technologies get started. In 2010, the venture saw NSF fund at least seven projects that additionally were filed to EPA’s program, freeing-up EPA to finance even more technologies.An award through EPA’s SBIR program helped an organization called NanoMech Exit EPA Disclaimer develop TuffTek, the lotus-leaf-inspired coat that serves like a lubricant delivery platform for cutting tools. With more than 100 million gallons of cutting fluids used annually in the USA, the technology has the potential to make a substantial contribution toward reducing the stream of hazardous materials. Moreover, the new coat may improve tool life 300 per cent in comparison to traditional coatings, also it has been promoted successfully to cutting tool users and manufacturers in the automotive and other fabricating industries.The nanoparticle coating process NanoMech developed has further uses in advanced fabricating, alongside generation exemptions, and also the electronics, military, and biomedical industries.

NanoMech Acquires Canadian Nano Technologies

Canano provides custom engineered nanopowders designed to solve unique problems, adding value to products that cross multiple industries including electronic equipment, farming, solar energy, and aerospace. The company was set up to develop and commercialize applications of pure steel nanopowders. Using a proprietary fuel condensation procedure partly based on research performed at Lanl, NanoMech will produce a wide range of high quality nanoparticles. NanoMech procedure is unique and offers considerable improvements over nanoparticle production/collection processes.

NanoMech is a leading designer and producer of nanoparticle-based coating deposit systems and protective coatings.

Jim Phillips, Chairman and Chief Executive of NanoMech, stated, “We Are excited relating to this acquisition as it brings novel nanomaterial production capacity and new knowledge occupations into our engineering portfolio, creating important synergies that can help our current products and people under development. It also accelerates our entry into new markets depending on nano-scale alternatives such as farming electronic equipment, along with the aerospace business. Thus, we’re constructing two nano-reactors in our manufacturing plant in Springdale instantly which will provide advanced nanopowders to clients across the world.”

Richard Tacker, Founder and Chief Executive Officer of Canano stated, “Our customers have seen the value our custom-designed nanopowders provide to their commodities, and as a result the need for our stuff is growing fast. By joining NanoMech we can make the most of their excellent management team, produce expertise, and scale up their production ability to serve existing and future clients.”

Dr. Ajay P. Malshe, NanoMech’s Founder, Executive VP and CTO, included, “By combining unique nanomaterial synthesis capabilities with our ability to make nano-engineered additives, coatings and composites, we will enhance our current product offerings and direct to new product breakthroughs.”

The nanopowder technology programs can include progress methods of enhancing: nutrient replacement fertilizers and environmentally safe pesticides and conductive inks for printed circuit boards, RFID’s, photovoltaic printed solar panels, solar connectors, area coatings, new era ballistics, RF shielding, self-cleaning surfaces, solar heaters, condensers , silicon wafers, solid rocket fuels, and primers.

Duralor® Releases Cubic Boron Nitride Coatings

Following seven years of intensive research and development, Duralor® has perfected cubic boron nitride (CBN) composite coatings for metal cutting tools and is now marketing those coatings as TuffTek® to tool makers. This technology can significantly help the global effort to increase production efficiency while preserving energy, increasing output and reducing costs. The first commercial contract for sales of TuffTek is with a major automobile manufacturer.

CBN has long been available as something material, albeit at high cost, but the successful application of it as a coating had not been realized despite several previous multi-million dollar development attempts by tool companies. Users can now get the operation and longevity advantages of CBN at significantly lower price.

This is a significant breakthrough in the machine tool sector. For the very first time, all manufacturers have an affordable and processor control choice for cutting hard stuff,” said Jim Adams, P.E., a cutting tool applications expert and president of A-Tech Services, Inc. in Rochester Hills, Mich.

Cubic boron nitride (CBN) is the second toughest substance after synthetic diamond and is synthesised from hexagonal boron nitride under conditions similar to those used to make synthetic diamond from graphite. The desirable characteristics of an abrasive include abrasion resistance, strength, high hardness, and thermal and chemical resistance, and an ability to maintain cutting edges that are sharp . These features transcend the values of traditional abrasive blasting materials, for example aluminum oxide and silicon carbide. Particularly, the properties of high thermal stability and chemical resistance make it appropriate for machining ferrous materials, an area where synthetic diamond abrasives aren’t normally employed.

In side by side comparison for the machining of hardened steel, TuffTek-coated tools outperformed traditional coatings by 300 percent or more. For instance, in turning A2 steel (58 HRC) shafts, TuffTek tools yielded nine finished shafts per tool while traditional titanium aluminium nitride coated tools typically afforded three. Additionally, TuffTek provided a 50 percent decrease in time needed to machine each rotating shaft thereby reducing job costs.