Jim Phillips testifies at the Hearing for American Manufacturing

Excerpt from Jim Phillips Presentation to the US Hearing for American Manufacturing

While these states that were competitive lost out. Given the monopolistic attempts of China alone to control all the world’s dwindling resources, the U.S. is now at a great danger in not having stuff and rare earth metals that are core to our most important manufactured goods that are essential to our daily lives. Nanoscale engineering is our greatest expectation in providing a means to do more with less in sustainable and astounding methods to keep America secure and the world leader in technology, commerce and defense.

Paradoxically, despite a continuing downturn and unemployment hovering around 8.6 percent, U.S. makers confront a major deficit. A recent study by the Manufacturing Institute and Deloitte found that 5 percent of production jobs remain unfilled just because individuals with the appropriate abilities are unavailable. That translates to 600,000 accessible U.S. occupations.

Not only are services and production interdependent, they can be distributed worldwide. Many goods aren’t any longer designed, made and sold within one state, now. The actions needed to bring an item from concept to consumption are typically performed in different states.

Many producers consider that international competition has made them more productive, more powerful and competitive. Increases in production and productivity, nevertheless, aren’t translating into economic increases that are more wide-ranging.

Also, many U.S. states and localities do too little to bring manufacturing facilities, enforcing complex and time consuming processes on top of national rules to website and construct production facilities. The letting procedure for a manufacturing facility in America might take months, or even years, whereas in some states, the time needed is only less or several weeks.

Many Americans take into consideration making when it comes to merchandise manufacture—humming factories for the transformation of substances into products that are new, essentially bending metal” in operations which are readily sent elsewhere. Nevertheless, now that is making is part of a considerably more sophisticated, high value added and closely integrated world-wide internet.

Consider, by way of example, merchandise platforms are ’sed by NanoMech. We’re developing cutting edge technology that can save billions of dollars across several sectors while drastically raising functionality, and thus, enable more efficient industrial processes. Included in these are:

Lubricant Additives: We’ve developed state-of-the-art nano-lubricant additives that drastically reduce friction in machines to the stage of near zero, and hence deliver energy savings that were outstanding. This work supports multiple industrial sectors including wind turbines, complex machining, gasoline and petroleum transport, heavy machines, transportation, and others.
It improves productivity although it’s not an option for machining hardened steels. By means of this initiation, the firm in addition has developed tactical understand how in ultra quick coating of nanoparticles for various applications like machining, wear resistant surfaces, and anti-corrosion.

Manufacturing for Security and Sustainable Products: NanoMech has developed additives for polymers, material, and wood-polymer complexes for providing security and sustainability. For instance, NanoMech is supplying an antimicrobial coating for use in the food industries along with for armour vests for defense systems.

Metal Nanopowders: Alloys are a strategic commodity for America. Nanoparticles of metals enable us to provide “more worth for less use.” We’ve got the skill to generate big amounts of metal nanopowders including rare earths for example lithium, silver, nickel, and copper -indium alloy, aluminum, selenium and others. These substances are strategic and vital for multiple U.S. sectors including energy, aerospace propulsion, electronic equipment, and agriculture.

A comprehensive collection of government polices both national and foreign have significant impacts on the creation and initiation process, from research funding to market accessibility to taxes. At Present, U.S. policies aren’t aligned with the total life cycle view of invention that contains creation at scale.

Business models and the policies, plans, strategies that worked in the past are not adequate to ensure America’s future in the nano and digital age. Business, authorities, labour and academic leaders must rethink and retool the country’s company surroundings address several shortcomings and to capture appearing chances. The leveling effects of globalization are reducing the lost price advantages offered in markets that are emerging and possibly opening the door to increased making in America.

Read Full Testimony

Tufftek Coatings to the Rescue

The use of increasingly hard substances in new products in multiple industries is driving a powerful dependence on the development of higher performance cutting tools that can economically machine these. Among the toughest metals on the planet and used for everything from drill bits to touch screens is Tungsten. Much of the increased demand is coming from China, which only happens to hold the world’s largest reservations. Mineral resources are being hoarded by the state as it makes more of its precision tools using the metal and reducing exports.

Cutting Tool Coatings

As the hardest known substance, diamond has many exceptional physical properties which make it a perfect material for cutting tool coating applications. Diamonds have exceptionally high thermal conductivity which removes damaging heat in the cutting edge and are incredibly abrasion resistant. The second hardest material, cubic boron nitride (CBN), is seen as the best coating alternative. CBN provides excellent thermal stability, high abrasive wear resistance, and also can be used for cutting ferrous alloys. Yet in days gone by it’s always demonstrated a challenge to master CBN coatings. An Arkansas company, NanoMech, has managed to use nanotechnology to create a patented CBN coating called Tufftek that will be synthesized using a proprietary procedure and is anticipated to displace traditional vapor deposition procedures. The coating application has a tough stage and a soft period, both of which join to form a nodular feel which mimics that of a lotus leaf.

About Tufftek

TuffTek is a nanocomposite coating that’s applied to carbide inserts and tools enabling these tools to cut more efficiently and last longer than superior cutting tools on the market today. TuffTek coated tools can enhance tool life more or 300% compared to conventional coatings. The blend of exceptional wear resistance and great toughness makes TuffTek coated tools a better tool than any other currently on the market. TuffTek coated cutting tools can reach wear life beyond conventionally coated tools and may even approach the wear life offered by polycrystalline cubic boron nitride (PCBN) streamlined tools.

Benefits of TuffTek

Since CBN has proven to be extremely hard to reliably deposit using conventional techniques like physical vapor deposition and chemical vapor deposition. NanoMech’s patented and patent-pending coating procedures distinctively solve the difficulties connected with creating CBN based coatings. Over 100 million gallons of cutting fluid are used annually in the US alone, all of which must be disposed of as waste. This amount can be possibly reduced by Tufftek. The application of Tufftek coating will not need sharpening which not only reduces costs but also removes disposal and the use of chemical substances.

About NanoMech

Arkansas based NanoMech was founded in 2002 by the business’s Chief Technology Officer Dr. Ajay Malshe based on a coating technology initiated by Dr. Malshe and exclusively licensed from the University of Arkansas. In 2008, Mr. James M. Phillips joined as Chairman, and gathered a Board of Directors including Christopher Galvin, former Chairman and CEO of Motorola. An investment round followed soon afterwards to finance the multiple award winning TuffTek® NanoSpray coatings which deposit ultra-tough particles onto surfaces of cutting tools and are promised to function as world’s most outstanding coatings for such uses. NanoMech has a 9000 sq. ft. production facility and an 8000 sq. ft. R&D facility, both found in Arkansas.

For more information visit www.nanomech.com